2023-02-17 17:32:01 +00:00
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import cadquery as cq
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from cadquery import exporters
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2023-02-16 17:57:32 +00:00
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2023-03-01 18:47:06 +00:00
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import audio_plug
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2023-02-16 17:57:32 +00:00
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import battery_holder
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2023-03-30 13:24:33 +00:00
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import hdmi_out
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import keyboard
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import screen_pillars
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2023-03-01 18:47:06 +00:00
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import usb_hub
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import zero_holder as cpu_holder
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2022-11-15 18:03:48 +00:00
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# Base for the notebook. Basically a kbd base that extends back
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# as much as possible
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# Thickness of the outer material
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shell_t = 3
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2022-11-22 18:41:47 +00:00
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# Size of the kbd board
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2023-01-26 14:08:58 +00:00
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kbd_height = 95.5
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kbd_width = 305
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2022-11-22 18:41:47 +00:00
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kbd_angle = 5
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# Size of the whole object
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width = kbd_width + 2 * shell_t
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2023-02-01 13:21:29 +00:00
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height = 159
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2023-02-16 18:08:21 +00:00
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thickness = 27 + shell_t # 27 inside
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2022-11-22 18:41:47 +00:00
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2022-11-15 18:03:48 +00:00
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# Insert Positions
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ti_radius = 2.35
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ti_depth = 6.25
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2022-11-28 18:09:49 +00:00
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# These are placed where convenient, and are used to join the top and bottom
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# parts of the case.
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# Measured from top-left corner OUTSIDE
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mounting_pillar_positions = [
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2023-03-21 13:21:04 +00:00
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(6, 6),
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2023-03-30 12:34:24 +00:00
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(6, 48),
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2023-03-21 13:21:04 +00:00
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(120, 6),
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(170, 6),
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(width - 6, 6),
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(width - 6, 30),
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2023-03-30 12:34:24 +00:00
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(120, 48),
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(170, 48),
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2022-11-28 18:09:49 +00:00
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]
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2023-03-21 13:21:04 +00:00
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screen_pillars.init(mounting_pillar_positions, thickness - shell_t)
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2022-11-28 18:09:49 +00:00
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2023-02-22 21:17:02 +00:00
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# Thing to "grab" the hub so it stays in place
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2023-03-27 14:23:57 +00:00
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# Distance from left edge to center of USB plug
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usb_offset = width - 48
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2023-02-24 13:44:35 +00:00
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2022-11-28 18:09:49 +00:00
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2023-03-01 18:47:06 +00:00
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# CPU holder position from back-left corner of the case
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2023-03-28 14:15:41 +00:00
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cpu_offset_x = 180
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cpu_offset_y = 3
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2023-02-22 14:25:50 +00:00
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2023-03-01 18:47:06 +00:00
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# Battery holder position from back-left corner of the case
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2023-03-28 14:15:41 +00:00
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battery_offset_x = 15
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battery_offset_y = 3
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2023-02-22 21:17:02 +00:00
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2023-03-01 18:47:06 +00:00
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# Offset for the USB port from back-right corner of the case
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usb_offset = 48
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2022-11-28 18:09:49 +00:00
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2023-02-16 17:42:31 +00:00
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2022-11-15 18:24:45 +00:00
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def model():
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2023-03-01 18:47:06 +00:00
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# Create the basic shape of the case bottom.
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model = (
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2022-11-15 18:24:45 +00:00
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cq.Workplane("XY")
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.workplane(offset=thickness / 2)
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.tag("mid_height")
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# Hollow box
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.box(width, height, thickness)
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.edges("|Z")
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.fillet(2)
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.faces(">Z")
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.shell(-shell_t)
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)
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2023-03-01 18:47:06 +00:00
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# Now the basic box shape is in place, start adding things
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# and cutting holes.
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2023-03-20 18:04:19 +00:00
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model = usb_hub.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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bottom_face="<Z",
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back_face=">Y",
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offset_x=width - usb_offset,
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offset_y=0,
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shell_t=shell_t,
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)
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2023-03-01 18:47:06 +00:00
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# Hole for audio in right side
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2023-03-20 16:19:14 +00:00
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model = audio_plug.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=111, # Offset from the front-left corner
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offset_y=0, # Offset from the bottom
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bottom_face=None,
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back_face=">X",
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shell_t=shell_t,
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)
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2023-03-01 18:47:06 +00:00
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2023-03-30 13:24:33 +00:00
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# Hole for HDMI out in the back
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model = hdmi_out.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=138,
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offset_y=0,
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bottom_face=None,
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back_face=">Y",
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shell_t=shell_t,
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)
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2023-03-15 13:15:40 +00:00
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model = cpu_holder.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=cpu_offset_x,
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offset_y=cpu_offset_y,
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bottom_face="<Z",
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2023-03-15 13:46:36 +00:00
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back_face=None, # Not exposing the holes
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2023-03-15 13:15:40 +00:00
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shell_t=shell_t,
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)
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2023-03-01 18:47:06 +00:00
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2023-03-14 17:42:01 +00:00
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# This adds all the holes and extrusions for the battery system
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model = battery_holder.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=battery_offset_x,
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offset_y=battery_offset_y,
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bottom_face="<Z",
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back_face=">Y",
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shell_t=shell_t,
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)
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2023-03-21 13:21:04 +00:00
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model = screen_pillars.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=0,
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offset_y=0,
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bottom_face="<Z",
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back_face=None,
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shell_t=shell_t,
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)
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2023-03-27 20:15:49 +00:00
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model = keyboard.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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2023-03-28 13:36:58 +00:00
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bottom_face="<Z",
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2023-03-27 20:15:49 +00:00
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back_face=None,
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2023-03-29 12:25:10 +00:00
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offset_x=shell_t,
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offset_y=kbd_height + shell_t,
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2023-03-27 20:15:49 +00:00
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shell_t=shell_t,
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)
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2023-03-01 18:47:06 +00:00
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return model
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2022-11-15 19:01:20 +00:00
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2022-11-28 18:09:49 +00:00
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if __name__ == "__main__":
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2022-11-15 18:24:45 +00:00
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2023-03-28 14:15:41 +00:00
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model = model()
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left_cutout = cq.Sketch().polygon(
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[(0, 0), (width / 2, 0), (width / 2, -height), (0, -height), (0, 0)],
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mode="a",
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)
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right_side = (
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model.faces("<Z")
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.workplaneFromTagged("mid_height")
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.transformed(offset=cq.Vector(0, 0, -thickness / 2))
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.center(-width / 2, height / 2)
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.placeSketch(left_cutout)
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.cutBlind(100)
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)
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exporters.export(right_side, "right_side.stl")
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right_cutout = cq.Sketch().polygon(
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[
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(width / 2, 0),
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(width, 0),
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(width, -height),
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(width / 2, -height),
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(width / 2, 0),
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],
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mode="a",
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)
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left_side = (
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model.faces("<Z")
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.workplaneFromTagged("mid_height")
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.transformed(offset=cq.Vector(0, 0, -thickness / 2))
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.center(-width / 2, height / 2)
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.placeSketch(right_cutout)
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.cutBlind(100)
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)
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exporters.export(left_side, "left_side.stl")
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exporters.export(model, "model.stl")
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