199 lines
4.4 KiB
Python
199 lines
4.4 KiB
Python
import cadquery as cq
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from cadquery import exporters
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import audio_plug
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import battery_holder
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import usb_hub
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import zero_holder as cpu_holder
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import screen_pillars
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import keyboard
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# Base for the notebook. Basically a kbd base that extends back
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# as much as possible
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# Thickness of the outer material
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shell_t = 3
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# Size of the kbd board
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kbd_height = 95.5
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kbd_width = 305
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kbd_angle = 5
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# Size of the whole object
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width = kbd_width + 2 * shell_t
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height = 159
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thickness = 27 + shell_t # 27 inside
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# Insert Positions
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ti_radius = 2.35
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ti_depth = 6.25
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# These are placed where convenient, and are used to join the top and bottom
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# parts of the case.
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# Measured from top-left corner OUTSIDE
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mounting_pillar_positions = [
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(6, 6),
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(6, 40),
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(120, 6),
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(120, 40),
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(170, 6),
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(170, 40),
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(width - 6, 6),
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(width - 6, 30),
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]
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screen_pillars.init(mounting_pillar_positions, thickness - shell_t)
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# Thing to "grab" the hub so it stays in place
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# Distance from left edge to center of USB plug
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usb_offset = width - 48
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# CPU holder position from back-left corner of the case
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cpu_offset_x = 180
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cpu_offset_y = 3
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# Battery holder position from back-left corner of the case
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battery_offset_x = 15
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battery_offset_y = 3
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# Offset for the USB port from back-right corner of the case
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usb_offset = 48
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def model():
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# Create the basic shape of the case bottom.
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model = (
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cq.Workplane("XY")
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.workplane(offset=thickness / 2)
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.tag("mid_height")
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# Hollow box
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.box(width, height, thickness)
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.edges("|Z")
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.fillet(2)
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.faces(">Z")
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.shell(-shell_t)
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)
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# Now the basic box shape is in place, start adding things
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# and cutting holes.
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model = usb_hub.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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bottom_face="<Z",
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back_face=">Y",
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offset_x=width - usb_offset,
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offset_y=0,
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shell_t=shell_t,
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)
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# Hole for audio in right side
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model = audio_plug.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=111, # Offset from the front-left corner
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offset_y=0, # Offset from the bottom
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bottom_face=None,
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back_face=">X",
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shell_t=shell_t,
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)
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model = cpu_holder.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=cpu_offset_x,
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offset_y=cpu_offset_y,
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bottom_face="<Z",
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back_face=None, # Not exposing the holes
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shell_t=shell_t,
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)
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# This adds all the holes and extrusions for the battery system
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model = battery_holder.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=battery_offset_x,
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offset_y=battery_offset_y,
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bottom_face="<Z",
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back_face=">Y",
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shell_t=shell_t,
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)
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model = screen_pillars.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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offset_x=0,
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offset_y=0,
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bottom_face="<Z",
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back_face=None,
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shell_t=shell_t,
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)
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model = keyboard.add(
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model=model,
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width=width,
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height=height,
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thickness=thickness,
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bottom_face="<Z",
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back_face=None,
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offset_x=0,
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offset_y=kbd_height,
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shell_t=shell_t,
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)
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return model
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if __name__ == "__main__":
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model = model()
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left_cutout = cq.Sketch().polygon(
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[(0, 0), (width / 2, 0), (width / 2, -height), (0, -height), (0, 0)],
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mode="a",
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)
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right_side = (
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model.faces("<Z")
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.workplaneFromTagged("mid_height")
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.transformed(offset=cq.Vector(0, 0, -thickness / 2))
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.center(-width / 2, height / 2)
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.placeSketch(left_cutout)
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.cutBlind(100)
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)
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exporters.export(right_side, "right_side.stl")
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right_cutout = cq.Sketch().polygon(
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[
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(width / 2, 0),
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(width, 0),
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(width, -height),
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(width / 2, -height),
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(width / 2, 0),
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],
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mode="a",
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)
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left_side = (
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model.faces("<Z")
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.workplaneFromTagged("mid_height")
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.transformed(offset=cq.Vector(0, 0, -thickness / 2))
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.center(-width / 2, height / 2)
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.placeSketch(right_cutout)
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.cutBlind(100)
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)
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exporters.export(left_side, "left_side.stl")
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exporters.export(model, "model.stl")
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