Start integrating the hinge

monitor/hinge.py

@@ -11,9 +11,9 @@ screw_head_radius = 3.5
 screw_radius = 1.5
 
 hinge_s = 7.5
-hinge_t = 5
+hinge_t = ti_depth - 1
 hinge_gap = screw_shaft - 2 * hinge_t
-
+# The side of the screw head
 hinge_profile_1 = (
     cq.Sketch()
     .segment((0, 0), (0, hinge_s))
@@ -34,9 +34,6 @@ hinge_profile_2 = (
     .assemble()
 )
 
-# TODO countersink
-# TODO proper threaded insert depth sizing
-
 hinge = (
     cq.Workplane("bottom")
     .placeSketch(hinge_profile_1)

monitor/rear_mount.py

@@ -10,6 +10,7 @@ screw_head_h = 2.5
 screw_head_radius = 3.5
 screw_radius = 1.5
 
+from hinge import hinge_profile_1, hinge_profile_2, hinge_t, hinge_gap, hinge_s
 
 reinforcement_height = 1 + 1 + ti_depth - shell_t
 
@@ -29,16 +30,21 @@ back_reinforcement_outer = (
     .fillet(2)
 )
 
+# FIXME: use counterbore holes function instead
+
 screw_holes = cq.Sketch().rarray(width / 8, 0, 4, 1).circle(screw_radius, mode="a")
 screw_countersinks = (
     cq.Sketch().rarray(width / 8, 0, 4, 1).circle(screw_head_radius, mode="a")
 )
 
+rear_mount_thickness = reinforcement_height + screw_head_h + shell_t
+
+
 rear_mount = (
     # Basic filleted box shape
     cq.Workplane("bottom")
     .placeSketch(back_reinforcement_outer)
-    .extrude(reinforcement_height + screw_head_h + shell_t)
+    .extrude(rear_mount_thickness)
     .faces(">Y")
     .workplane(centerOption="CenterOfBoundBox")
     .placeSketch(back_reinforcement_cutout)
@@ -51,6 +57,13 @@ rear_mount = (
     .workplane(centerOption="CenterOfBoundBox")
     .placeSketch(screw_countersinks)
     .cutBlind(-screw_head_h)
+    # Hinge integration
+    .faces(">X")
+    .workplane(centerOption="CenterOfBoundBox")
+    .transformed(rotate=cq.Vector(0, 0, 90))
+    .center(-hinge_s / 2, rear_mount_thickness / 2)
+    .placeSketch(hinge_profile_1)
+    .extrude(-hinge_t)
 )
 
 exporters.export(rear_mount, "rear_mount.stl")